• Garage Projects

    The Lone Ranger – Front SAS – Final Leaf mount Burn In:

    Well I passed two milestones tonight, the leaf mounts are fully burned on. And I somehow managed to lay some decent beads upside down Locating the mounts was a bit of a pain since I’d moved (or removed) just about every item that I could use as a good reference point on the frame. So it took a few tries to get it right. So if anyone is looking for numbers in the future, here’s what I wound up with……

  • Garage Projects

    The Lone Ranger – Front SAS – Plating the Crumple Zone

    This is one area I wanted to document as best that I could as there seems to be varying opinions on how much to plate over this area. I’m of the belief that the more the merrier since you’re turning an area that wasn’t designed to be a load bearing area into a load bearing area. That said, even with the crumple zone as it is, that area will take a fair amount of abuse before it crumples. What is…

  • Garage Projects

    The Lone Ranger – Front SAS – Test Fitting the 44 (figuring shackle length):

    After doing some quick plating of the front crumple zone (I’ll do a separate post on that when I get done plating, as well as final mounting locations for the front leaf mounts) I did a few test fits of the 44. What can I say, I’m kind excited at this point so I’m jumping ahead a bit Since I didn’t really have any reference points to measure off of to being with (cab is loose from the body, and…

  • Garage Projects

    The Lone Ranger – Front SAS – Leaf Mounts

    Now that I’ve got this fancy used axle and used springs, I need to mount them to the truck. For the front-rear leaf mounts (mounts close to the firewall) I came up with a boxed in leaf mount. This mount will be somewhat outboard of the frame in this area. The mounts were made out of scrap ¼” material that I scrounged from the work dumpster. Parts: Pre weld: Welded (its been a little while since I’ve played welder, be…